Scientists have successfully reproduced the early stages of gypsum crystals in laboratories, which could be the first step towards a more efficient method of making plaster.

Plaster of Paris is used by builders, artists and medical practitioners, and the new laboratory news could signal the first step towards making cheaper versions by producing it in labs.

Currently, plaster of Paris is manufactured using naturally occurring mineral gypsum. There are 100 million tons of plaster of Paris made each year from the naturally occurring substance, which is used widely in building and sculpting, as well as in medicine.

The current production methods are costly and have a large carbon footprint, which prompted scientists from the University of Leeds and the CSIC-University of Granada in Spain to look for an alternative method. They found bassanite nanoparticles at room temperature, which could become a low-energy way of producing the raw material for plaster of Paris.

Professor Liane G Benning from the University of Leeds said: "In nature gypsum grows as these fantastic large crystals, yet we show that in the lab gypsum actually grows through the assembly of many, tiny, bassanite crystals. These link together like a string of pearls before they crystallize to gypsum."

Posted by Neil Clark

Lab Asia Dec 2025

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